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CNC (Computer Numerical Control) milling is a machining process that uses computerised controls to operate and manipulate multi-point cutting tools to precisely remove material from a workpiece and create custom-designed parts or products. In CNC milling, a programmed code directs the machine on how to cut, rotate, and shape the material, usually metal, plastic, or wood.

Milling machines operate on multiple axes (such as 3-, 4-, or 5-axis setups) to achieve intricate designs and high precision. CNC milling is widely used in manufacturing for applications that require complex shapes, tight tolerances, and a high degree of accuracy.

At The Exact Group we can manufacture your required part in the most cost-effective and timely fashion using our expansive and ever-increasing range of CNC machines. Whether it is manufacturing one component or thousands of components, we offer our customers a tailored solution in the machining process.

The key benefits of CNC milling:

  • Offering high precision and accuracy, CNC milling machines produce parts with tight tolerances, ideal for industries requiring exact specifications.
  • Multi-axis CNC milling enables the creation of intricate and complex geometries that would be difficult or impossible to achieve manually.
  • Computer-controlled machining ensures repeatable, uniform results across large production runs, reducing variability and defects, providing consistent quality.
  • CNC milling automates the machining process, increasing efficiency, reducing production time and labour costs, especially for large batches.
  • Precise control minimises material waste, optimising resource usage and reducing production costs.
  • CNC milling works with various materials, such as metals, plastics, and composites, making it suitable for many applications.
  • CNC milling allows rapid production of prototypes, enabling faster design validation and iteration.
  • Automation reduces manual labour, minimising worker exposure to potentially hazardous machinery.
CNC Milling
CNC Milling
PEYE 220720KB1  0127
CNC Milling
Our plant list includes: Working Envelope
5 Axis Hurco DCX32-5Xi Dual Column 3500mm X travel 2000mm Y travel 900mm Z travel B axis +110º to -110º C axis 360º with full simultaneous 5 axis capabilities
5 Axis Hurco VMX60SRTi Swivel Head & Rotary table 1524mm X travel 660mm Y travel 610mm Z travel B axis +92º to -92º C axis 360º with full simultaneous 5 axis capabilities
5AXIS UMC1250 Super Speed 1270mm X travel 720mm Y travel 711mm Z travel B axis +120º to -35º C axis 360º with full simultaneous 5 axis capabilities
5AXIS UMC750 Super Speed 762mm X travel 508mm Y travel 508mm Z travel B axis +120º to -35º C axis 360º with full simultaneous 5 axis capabilities
5AXIS UMC500 610mm X travel 406mm Y travel 406mm Z travel B axis +120º to -35º C axis 360º with full simultaneous 5 axis capabilities
5AXIS DMG EVO 508mm X travel 420mm Y travel 508mm Z travel B axis +91º to -1º C axis 360º with full simultaneous 5 axis capabilities
VMC 3axis SMALL 508mm X travel 406mm Y travel 508mm Z travel
VMC 3axis MEDIUM 1270mm X travel 508mm Y travel 635mm Z travel
VMC 3axis LARGE 3048mm X travel 1016mm Y travel 762mm Z travel

The industries that use CNC milling:

  • Aerospace and Space: CNC milling produces high-precision components like turbine blades, airframes, and engine parts, which require strict tolerances and complex shapes.
  • Automotive: Used to manufacture engine parts, transmission housings, and custom components with consistent quality and durability.
  • Medical: CNC milling creates precise, biocompatible parts for implants, surgical instruments, and medical devices.
  • Manufacturing: CNC milling is used to produce machine components, moulds, and fixtures for efficient production.
  • Defence: High-precision parts for firearms, military vehicles, and defence systems are often CNC-milled to meet strict specifications.
  • Energy: CNC milling produces parts for renewable energy equipment, such as wind turbine components and solar panel mounts.
  • Marine: Complex, corrosion-resistant parts for boats and marine engines are milled for durability in harsh environments.

 

Contact us today and let’s discuss your next project

 

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